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Building Resilient Smart Manufacturing from Machine to Operator

Building Resilient Smart Manufacturing from Machine to Operator
 
Steel production and heavy manufacturing operate under some of the most extreme industrial conditions, where high temperatures, vibration, dust, and electromagnetic interference are part of daily operations. Traditional centralized control architectures, where data must travel back to a control room or server cluster before being processed, often introduce latency, network congestion, and single-point failure risks. As factories pursue higher efficiency and predictive capabilities, localized processing near machines combined with clear operator visibility on the shop floor becomes increasingly critical.
To address these challenges, a distributed architecture built on field-level edge computing and smart operator interfaces is essential. In heavy industries such as steel manufacturing, furnaces, rolling mills, and cutting systems generate continuous heat, dust, and vibration. Under these conditions, a standard industrial PC is not sufficient. The platform must feature high IP-rated protection, strong vibration resistance, wide operating temperature support, and rich legacy I/O connectivity to ensure long-term reliability under 24/7 operation.

Field-Level Intelligence with a Rugged Edge Compute Node

A field-level edge compute node acts as the local intelligence of each production cell, collecting and processing data directly from PLCs, sensors, drives, and controllers. Aggregating real-time machine signals into a unified dataset, it enables localized OEE calculation, rule-based predictive monitoring, and protocol conversion that bridges legacy serial equipment with Ethernet-based factory networks. Because it operates beside heavy machinery under heat, dust, and vibration, the platform must feature a fanless, rugged design and industrial-grade power protection.

IPC980: Rugged IP67 Edge Compute Node for Field-Level Intelligence
IP67 Protection with M12 Connectors
IP67 Protection with M12 Connectors

Designed for machine-side deployment, the IPC980 features an IP67-rated design with M12 connectors to ensure reliable connectivity under heavy dust, vibration, and moisture exposure. It operates from -20°C to +60°C, ensuring stable performance in heat-intensive environments. Its aluminum and heavy-duty steel construction further enhances durability.

High-Performance Yet Power-Efficient
Powerful Edge Processing with Intel® Core™ up to 65W

Powered by Intel® Core™ Processors Series 2 & 14th/13th/12th Gen (up to 65W), the IPC980 delivers sufficient computing capability for edge applications. With support for DDR5 memory up to 96GB and NVMe storage, the system can efficiently handle continuous machine data streams and industrial workloads without relying solely on centralized servers.

Rich I/O for Various Applications
Industrial I/O & Networking for Protocol Bridging

To integrate legacy PLC systems with modern Ethernet-based infrastructure, the IPC980 features 2 x 2.5GbE LAN, 1 x GbE, 1 x RS-232/422/485, and 6 x USB with expansion options. With 18–36 VDC input, it ensures stable deployment in distributed industrial environments requiring reliable communication and protocol conversion.

IPC980
 

Operator-Level Visibility with a Smart Industrial HMI

With edge-processed data continuously delivered to an intelligent industrial HMI, operators gain real-time visibility directly at the point of operation. The HMI enables intuitive parameter adjustment, system status monitoring, and alarm acknowledgment, while also functioning as a localized dashboard that translates machine data into clear, actionable insights. To ensure reliable operation, smooth visualization, and responsive user interaction, the platform must strike a balance between industrial-grade durability and cost-effective computing performance.

GOT110A-TWL-WCD: Smart Industrial HMI for Operator-Level Visibility
Rugged Industrial HMI with IP65 Front Protection
Rugged Industrial HMI with IP65 Front Protection

The GOT110A-TWL-WCD is designed for demanding industrial environments, featuring an IP65-rated front bezel, MIL-STD-810H shock and vibration resistance, and EMC compliance (IEC/EN 61000-6-2 and 61000-6-4). It ensures stable operation in dusty, high-vibration areas with strong EMI from heavy machinery such as furnaces and motors. Its fanless design enhances reliability and reduces maintenance.

High-Performance Yet Power-Efficient
Real-Time Visualization with Intel® N150 and LPDDR5

Powered by the Intel® Processor N150 with onboard LPDDR5 memory, the GOT110A provides sufficient computing performance for real-time data visualization, dashboard rendering, and machine control interfaces. The integrated Intel® UHD Graphics supports smooth HMI applications, enabling operators to monitor throughput, downtime, and alarms without latency.

Rich I/O for Various Applications
Flexible Connectivity for Industrial Control Integration

With 2 x 2.5GbE LAN, 2 x RS-232/422/485, USB Type-C, and multiple USB ports, the GOT110A supports seamless integration with PLCs, edge nodes, and factory networks. Its 9-36VDC wide power input and support for panel, wall, VESA, or stand mounting provide deployment flexibility across diverse industrial control stations.

GOT110A-TWL-WCD